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通過式清洗機是什么,有什么優(yōu)勢?
來源:http://ckjy.net.cn/ 時間: 2025-04-09 瀏覽次數(shù): 0
通過式清洗機是一種高效的清洗設備,特別適用于各種周轉筐、食品箱等物品的清洗。其中,洗筐機作為通過式清洗機的一種,具有獨特的清洗特點和廣泛的應用領域。以下將圍繞洗筐機通過式清洗的特點進行詳細闡述。一、工作原理洗筐機通過高壓噴淋技術,利用高壓泵產(chǎn)生的高壓水流,經(jīng)過特殊設計的噴嘴,對塑料筐進行全方位的噴淋清洗。這種技術能夠快速去除筐體表面的污垢和殘留物,提高清洗效率。同時,設備還配備了循環(huán)過濾系統(tǒng),確保清洗水質的純凈度,進一步提高清洗效果。二、清洗特點高效節(jié)能:洗筐機采用先進的節(jié)能設計,降低能耗,實現(xiàn)綠色生產(chǎn)。高壓噴淋技術能夠深入筐體的縫隙和死角,徹底清除污垢和細菌。
The through type cleaning machine is an efficient cleaning equipment, especially suitable for cleaning various turnover baskets, food boxes, and other items. Among them, the basket washing machine, as a type of through type cleaning machine, has unique cleaning characteristics and a wide range of application fields. The following will provide a detailed explanation of the characteristics of the through type cleaning of the basket washing machine. 1、 The working principle of the basket washing machine is to use high-pressure spray technology, which utilizes high-pressure water flow generated by a high-pressure pump and a specially designed nozzle to spray and clean plastic baskets in all directions. This technology can quickly remove dirt and residue from the surface of the basket, improving cleaning efficiency. At the same time, the equipment is also equipped with a circulating filtration system to ensure the purity of the cleaning water and further improve the cleaning effect. 2、 Cleaning features are efficient and energy-saving: The basket washing machine adopts advanced energy-saving design to reduce energy consumption and achieve green production. High pressure spraying technology can penetrate deep into the gaps and dead corners of the basket, thoroughly removing dirt and bacteria.
核心優(yōu)勢:效率、質量與成本的 “三重顛覆”
Core Advantage: Triple Disruption of Efficiency, Quality, and Cost
生產(chǎn)效率躍升
Production efficiency jumps
連續(xù)作業(yè):與間歇式清洗機相比,產(chǎn)能提升 3-5 倍。例如,某汽車零部件廠采用通過式清洗機后,發(fā)動機缸體清洗節(jié)拍從 15 分鐘 / 件縮短至 2 分鐘 / 件。
Continuous operation: Compared with intermittent cleaning machines, the production capacity is increased by 3-5 times. For example, after a certain automotive parts factory adopted a through type cleaning machine, the cleaning cycle of the engine cylinder block was shortened from 15 minutes per piece to 2 minutes per piece.
多工序集成:清洗、漂洗、干燥、防銹等流程在一臺設備內(nèi)完成,減少中間轉運環(huán)節(jié)(如某機械加工廠取消 3 個中轉工位,節(jié)省人力成本 40%)。
Multi process integration: cleaning, rinsing, drying, rust prevention and other processes are completed in one device, reducing intermediate transportation links (such as a certain mechanical processing plant canceling three transfer stations, saving 40% of labor costs).
清洗質量革命
Cleaning Quality Revolution
一致性保障:標準化清洗參數(shù)(如溫度 ±1℃、壓力 ±0.5MPa)確保每批次工件清潔度偏差<5%(如某航空航天企業(yè)清洗鈦合金部件,表面顆粒殘留量穩(wěn)定在 0.1mg/cm2 以下)。
Consistency guarantee: Standardized cleaning parameters (such as temperature ± 1 ℃, pressure ± 0.5MPa) ensure that the cleanliness deviation of each batch of workpieces is less than 5% (such as a certain aerospace enterprise cleaning titanium alloy parts, the surface particle residue is stable below 0.1mg/cm 2).
深度清潔能力:超聲波與高壓噴淋協(xié)同,可清除傳統(tǒng)方法難以觸及的盲孔、狹縫污垢(如液壓閥體清洗時,內(nèi)部通道清潔度達 NAS 6 級)。
Deep cleaning capability: Ultrasonic and high-pressure spray can work together to remove blind holes and narrow crevices that are difficult to reach by traditional methods (such as when cleaning hydraulic valve bodies, the internal channel cleanliness reaches NAS level 6).
全生命周期成本優(yōu)化
Whole life cycle cost optimization
能耗降低:
Energy consumption reduction:
變頻技術:電機功率隨負載自動調節(jié),較傳統(tǒng)設備節(jié)能 20%-30%(如某食品包裝廠年省電 12 萬度)。
Variable frequency technology: The motor power is automatically adjusted according to the load, saving 20% -30% energy compared to traditional equipment (such as a food packaging factory saving 120000 kWh annually).
余熱回收:烘干段余熱用于預熱清洗液,熱效率提升至 75% 以上。
Waste heat recovery: The waste heat from the drying section is used to preheat the cleaning solution, increasing the thermal efficiency to over 75%.
維護成本下降:
Reduced maintenance costs:
模塊化設計:關鍵部件(如噴嘴、濾網(wǎng))可快速更換,維修時間縮短至 30 分鐘以內(nèi)。
Modular design: Key components such as nozzles and filters can be quickly replaced, reducing maintenance time to less than 30 minutes.
自清潔系統(tǒng):清洗腔自動排渣,減少人工清理頻率(如某鑄造廠年減少維護工時 200 小時)。
Self cleaning system: The cleaning chamber automatically discharges slag, reducing the frequency of manual cleaning (such as reducing maintenance hours by 200 hours per year in a certain foundry).
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