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工業(yè)制造品使用超聲波清洗機的優(yōu)勢
來源:http://ckjy.net.cn/ 時間: 2025-04-07 瀏覽次數(shù): 0
超聲波清洗機通過高頻振蕩作用于液體介質(zhì)內(nèi)可起到清洗工件的作用。這一清洗技術(shù)自問世以來受到了各行各業(yè)的關(guān)注。超聲波清洗設(shè)備的運用極大地提升了工作效率和清洗精度,以往清洗死角盲孔等一些難以觸及的藏污納垢之處一直使人們倍感頭痛,超聲波技術(shù)的開發(fā)和運用使清洗死角盲孔變得輕而易舉。
Ultrasonic cleaning machine can clean workpieces by high-frequency oscillation in liquid medium. This cleaning technology has received attention from various industries since its inception. The application of ultrasonic cleaning equipment has greatly improved work efficiency and cleaning accuracy. In the past, cleaning blind spots and other difficult to reach dirt and grime areas has always been a headache for people. The development and application of ultrasonic technology have made cleaning blind spots and blind spots easy.
隨著電子產(chǎn)品技術(shù)不斷地更新迭代,超聲波清洗機也漸漸地融入到我們?nèi)粘I钪校拖駨那半x不開收音機一樣,經(jīng)由幾代的演變,工藝及技術(shù)上都不斷的提升。
With the continuous updating and iteration of electronic product technology, ultrasonic cleaning machines have gradually integrated into our daily lives, just like how radios were indispensable in the past. Through several generations of evolution, the process and technology have been continuously improved.
而在工業(yè)制造中,對于清洗這一環(huán)節(jié),利用工業(yè)超聲波清洗機有很多優(yōu)勢。首先先介紹下超聲波清洗機主要的組件構(gòu)成:
In industrial manufacturing, there are many advantages to using industrial ultrasonic cleaning machines for the cleaning process. Firstly, let's introduce the main components of the ultrasonic cleaning machine:
1.清洗槽:盛放清洗劑與待洗工件的容器,一般由304不銹鋼制成,或者加厚的不銹鋼材質(zhì)制成,一般工業(yè)清洗機都帶有加熱及控溫裝置。
1. Cleaning tank: a container for storing cleaning agents and workpieces to be cleaned, usually made of 304 stainless steel or thickened stainless steel material. Generally, industrial cleaning machines are equipped with heating and temperature control devices.
2.換能器(超聲波發(fā)生器):將電能轉(zhuǎn)換成機械能,頻率、功率視詳細(xì)機型,且與用戶清洗工件大小、污垢等因素相關(guān)。
2. Transducer (ultrasonic generator): converts electrical energy into mechanical energy, with frequency and power depending on the specific model, and is related to factors such as the size and dirt of the workpiece being cleaned by the user.
3.電源:為換能器提供所需電能逆變電源,入口IGBT元件,安裝過流保護線路。
3. Power supply: Provide the required electrical energy for the transducer with an inverter power supply, input IGBT components, and install overcurrent protection circuits.
換能器將高頻電能轉(zhuǎn)換成機械能之后,會產(chǎn)生振幅極小的高頻振動并傳播到清洗槽內(nèi)的溶液中,在換能器的作用下,清洗液的內(nèi)部將不斷地產(chǎn)生大量微小的氣泡并瞬間爆裂,每個氣泡的爆裂都會產(chǎn)生數(shù)百度的高溫、近千個大氣壓的沖擊波,不斷沖擊工件的表面,從而將工件沖洗干凈。從超聲波清洗機的清洗原理我們不難理解,為什么它的清洗效率和效果都令人驚嘆:
After converting high-frequency electrical energy into mechanical energy, the transducer will generate high-frequency vibrations with extremely small amplitudes and propagate them into the solution in the cleaning tank. Under the action of the transducer, a large number of tiny bubbles will continuously be generated inside the cleaning solution and burst instantly. Each bubble burst will produce a shock wave of several hundred degrees of high temperature and nearly a thousand atmospheres of pressure, continuously impacting the surface of the workpiece, thus washing it clean. It is not difficult to understand from the cleaning principle of ultrasonic cleaning machine why its cleaning efficiency and effectiveness are amazing:
1.不論工件外形多么復(fù)雜,將其放入清洗溶液內(nèi),只要是能接觸到液體的地方,超聲波的清洗作用都能達(dá)到。如果細(xì)孔較深的,空氣不易排出,超聲波不易到達(dá),則只需使用帶有脫氣裝置的超聲波清洗機就能比較快的清洗到位。可清洗螺絲孔、縫隙、溝槽等人工難以觸及的部位
No matter how complex the shape of the workpiece is, placing it in a cleaning solution can achieve ultrasonic cleaning wherever it can come into contact with the liquid. If the pores are deep and the air is not easily expelled, and ultrasonic waves are not easily accessible, then using an ultrasonic cleaning machine with a degassing device can quickly clean them in place. Cleanable screw holes, gaps, grooves, and other areas that are difficult to reach manually
某實驗顯示:超聲波清洗能去除 99.2% 的微米級顆粒,而手工擦拭僅能達(dá)到 87.3%
A certain experiment shows that ultrasonic cleaning can remove 99.2% of micron sized particles, while manual wiping can only achieve 87.3%
2.超聲波清洗時液體內(nèi)產(chǎn)生的氣泡比較均勻,工件的清洗效果相比較其他清洗方式也比較平均一致。
2. The bubbles generated in the liquid during ultrasonic cleaning are relatively uniform, and the cleaning effect of the workpiece is also relatively average and consistent compared to other cleaning methods.
3.超聲波清洗機搭配清洗劑的使用,加速污垢的分離、溶解,可有效防止清洗溶液對工件的侵蝕。
3. The use of ultrasonic cleaning machine combined with cleaning agents can accelerate the separation and dissolution of dirt, effectively preventing the erosion of workpieces by the cleaning solution.
4. 高效節(jié)能的清潔效率
4. Efficient and energy-saving cleaning efficiency
清洗時間縮短至傳統(tǒng)方法的 1/5-1/10
Reduce cleaning time to 1/5-1/10 of traditional methods
對比實驗:清洗 100 個注射器,超聲波設(shè)備耗時 3 分鐘,人工刷洗需 25 分鐘
Comparative experiment: Cleaning 100 syringes, ultrasonic equipment takes 3 minutes, manual brushing takes 25 minutes
5.無需手工清理,防止了手工清洗對工件產(chǎn)生的傷害及清洗劑對人體的傷害,使用超聲波清洗設(shè)備不僅能節(jié)省勞動力而且還提升了清洗效率,相信超聲清洗的方式定會成為眾多工業(yè)制造廠家的不二之選
5. No need for manual cleaning, preventing damage to the workpiece caused by manual cleaning and the harm of cleaning agents to the human body. Using ultrasonic cleaning equipment not only saves labor but also improves cleaning efficiency. We believe that ultrasonic cleaning will become the preferred choice for many industrial manufacturers
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