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為什么全自動(dòng)超聲波清洗機(jī)是高效清潔的得力助手?

來(lái)源:http://ckjy.net.cn/ 時(shí)間: 2025-03-18 瀏覽次數(shù): 0

在現(xiàn)代工業(yè)生產(chǎn)和日常生活中,清洗工作占據(jù)著重要地位。從精密的電子元件到復(fù)雜的機(jī)械零部件,從醫(yī)療器械到珠寶首飾,各種物品都需要高效、徹底的清洗。全自動(dòng)超聲波清洗機(jī)應(yīng)運(yùn)而生,以其獨(dú)特的工作原理和卓越的清洗效果,成為眾多行業(yè)不可或缺的清潔設(shè)備。?

In modern industrial production and daily life, cleaning work occupies an important position. From precision electronic components to complex mechanical parts, from medical equipment to jewelry, all kinds of items require efficient and thorough cleaning. The fully automatic ultrasonic cleaning machine has emerged as an indispensable cleaning equipment in many industries due to its unique working principle and excellent cleaning effect. ?

工作原理:物理與化學(xué)的完美結(jié)合?

Working principle: The perfect combination of physics and chemistry

全自動(dòng)超聲波清洗機(jī)的核心原理基于超聲波的 “空化作用”。超聲波是一種振動(dòng)頻率高于聲波的機(jī)械波,由換能晶片在電壓激勵(lì)下產(chǎn)生振動(dòng)。當(dāng)超聲波作用于液體中時(shí),液體中會(huì)產(chǎn)生微小氣泡。這些氣泡在聲波作用下振動(dòng),當(dāng)聲壓或聲強(qiáng)達(dá)到一定程度,氣泡迅速膨脹后又突然閉合。在氣泡閉合瞬間,會(huì)產(chǎn)生能量極大的沖擊波,相當(dāng)于瞬間產(chǎn)生幾百度的高溫和上千個(gè)大氣壓,這就是 “空化作用”。?

The core principle of the fully automatic ultrasonic cleaning machine is based on the "cavitation effect" of ultrasonic waves. Ultrasonic waves are mechanical waves with vibration frequencies higher than sound waves, generated by a transducer chip under voltage excitation. When ultrasound is applied to a liquid, tiny bubbles are generated in the liquid. These bubbles vibrate under the action of sound waves, and when the sound pressure or intensity reaches a certain level, the bubbles rapidly expand and then suddenly close. At the moment of bubble closure, a shockwave with tremendous energy is generated, equivalent to instantly producing high temperatures of hundreds of degrees and thousands of atmospheres, which is called "cavitation". ?

這種強(qiáng)大的沖擊波能夠有效沖刷和清洗工件的內(nèi)外表面,將污垢從物體表面剝離。同時(shí),清洗機(jī)通常會(huì)使用化學(xué)清洗劑或水基清洗劑。清洗介質(zhì)的化學(xué)作用與超聲波的物理作用相結(jié)合,進(jìn)一步提升了清洗效果,實(shí)現(xiàn)對(duì)物體充分、徹底的清洗。?

This powerful shock wave can effectively wash and clean the inner and outer surfaces of the workpiece, removing dirt from the surface of the object. Meanwhile, cleaning machines typically use chemical or water-based cleaning agents. The combination of the chemical action of the cleaning medium and the physical action of ultrasound further enhances the cleaning effect, achieving thorough and thorough cleaning of objects. ?

在實(shí)際應(yīng)用中,超聲波頻率、功率密度等參數(shù)對(duì)清洗效果有著重要影響。一般來(lái)說(shuō),超聲波頻率越低,在液體中產(chǎn)生空化越容易,作用也越強(qiáng),適合對(duì)表面要求不高、污垢較重的物體清洗;而頻率高則超聲波方向性強(qiáng),適合精細(xì)物體的清洗。功率密度方面,較高的功率密度能使空化效果更強(qiáng)、速度更快,但對(duì)于精密、表面光潔度要求高的物體,長(zhǎng)時(shí)間高功率密度清洗可能會(huì)對(duì)物體表面產(chǎn)生 “空化” 腐蝕。?

In practical applications, parameters such as ultrasonic frequency and power density have a significant impact on cleaning effectiveness. Generally speaking, the lower the frequency of ultrasound, the easier it is to generate cavitation in liquid and the stronger its effect, making it suitable for cleaning objects with low surface requirements and heavy dirt; High frequency results in strong directionality of ultrasonic waves, making them suitable for cleaning fine objects. In terms of power density, higher power density can enhance cavitation effect and speed, but for objects with high precision and surface smoothness requirements, long-term high-power density cleaning may cause "cavitation" corrosion on the surface of the object. ?

構(gòu)成:兩大關(guān)鍵部件協(xié)同工作?

Composition: Two key components working together

全自動(dòng)超聲波清洗機(jī)主要由超聲波清洗槽和超聲波發(fā)生器兩部分構(gòu)成。?

The fully automatic ultrasonic cleaning machine mainly consists of two parts: an ultrasonic cleaning tank and an ultrasonic generator. ?

超聲波清洗槽通常采用堅(jiān)固、彈性好且耐腐蝕的優(yōu)質(zhì)不銹鋼制成。底部安裝有超聲波換能器振子,其作用是將超聲波發(fā)生器產(chǎn)生的高頻電能轉(zhuǎn)換為機(jī)械振動(dòng),并將這種振動(dòng)傳遞到清洗槽中的清洗液。清洗槽的設(shè)計(jì)十分講究,要保證清洗液能夠均勻地受到超聲波輻射,從而使槽內(nèi)各個(gè)位置的清洗效果一致。?

Ultrasonic cleaning tanks are usually made of high-quality stainless steel that is sturdy, elastic, and corrosion-resistant. There is an ultrasonic transducer oscillator installed at the bottom, which converts the high-frequency electrical energy generated by the ultrasonic generator into mechanical vibration and transmits this vibration to the cleaning solution in the cleaning tank. The design of the cleaning tank is very particular, to ensure that the cleaning solution can be uniformly irradiated by ultrasonic waves, so that the cleaning effect at various positions inside the tank is consistent. ?

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超聲波發(fā)生器則負(fù)責(zé)產(chǎn)生高頻高壓電,通過(guò)電纜聯(lián)結(jié)線將電能傳導(dǎo)給換能器。它就像是清洗機(jī)的 “心臟”,為整個(gè)清洗過(guò)程提供穩(wěn)定、持續(xù)的能量支持。發(fā)生器內(nèi)部的電路設(shè)計(jì)精密,能夠精確控制輸出的頻率和功率,以適應(yīng)不同的清洗需求。

The ultrasonic generator is responsible for generating high-frequency and high-voltage electricity, which is transmitted to the transducer through cable connections. It is like the "heart" of a cleaning machine, providing stable and continuous energy support for the entire cleaning process. The internal circuit design of the generator is precise, allowing for precise control of the output frequency and power to meet different cleaning needs.

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This article is assisted by a fully automatic ultrasonic cleaning machine. For more related content, please click: I hope this article can be helpful to you. Thank you for reading!

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