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去毛刺超聲波清洗機(jī)原理
來(lái)源:http://ckjy.net.cn/ 時(shí)間: 2024-01-13 瀏覽次數(shù): 0
去毛刺超聲波清洗機(jī)原理主要是利用超聲波的振動(dòng)能量傳播到清洗液中,利用兩者的綜合作用,清除被清洗件上的污垢。具體來(lái)說(shuō),當(dāng)超聲波在清洗液中傳播時(shí),會(huì)產(chǎn)生微小的氣泡,這些氣泡在聲波的作用下不斷膨脹和收縮,形成一個(gè)動(dòng)態(tài)的力場(chǎng)。氣泡的收縮和膨脹會(huì)對(duì)毛刺產(chǎn)生壓力和反向力,將毛刺從基材上剝離。同時(shí),氣泡的破裂也會(huì)產(chǎn)生沖擊波,這些沖擊波可以將毛刺從基材上沖擊下來(lái)。此外,清洗液在超聲波的作用下會(huì)產(chǎn)生劇烈的振動(dòng)和泡沫,這些泡沫可以將毛刺從基材上“拋”出,同時(shí)清洗液的快速流動(dòng)也可以將毛刺從基材上沖刷掉。
The principle of deburring ultrasonic cleaning machine is mainly to use the vibration energy of ultrasonic waves to propagate into the cleaning solution, and use the combined effect of both to remove dirt on the cleaned parts. Specifically, when ultrasound propagates in the cleaning solution, tiny bubbles are generated, which continuously expand and contract under the action of sound waves, forming a dynamic force field. The contraction and expansion of bubbles will generate pressure and reverse force on the burrs, peeling them off the substrate. At the same time, the rupture of bubbles also generates shock waves, which can shock burrs off the substrate. In addition, under the action of ultrasonic wave, the cleaning solution will produce violent vibration and foam, which can "throw" burrs from the substrate, and the rapid flow of cleaning solution can also flush burrs from the substrate.
超聲波去毛刺的優(yōu)勢(shì)主要包括以下幾個(gè)方面:
The advantages of ultrasonic deburring mainly include the following aspects:
清洗效果好:超聲波清洗毛刺能夠徹底清除毛刺,不留死角,清洗效果顯著。同時(shí),由于超聲波的均勻清洗作用,不會(huì)對(duì)基材造成損傷或磨損,保證了清洗后的表面質(zhì)量。
Good cleaning effect: Ultrasonic cleaning can completely remove burrs without leaving any dead corners, and the cleaning effect is significant. Meanwhile, due to the uniform cleaning effect of ultrasound, it will not cause damage or wear to the substrate, ensuring the surface quality after cleaning.
非破壞性:超聲波去毛刺不會(huì)對(duì)零件表面造成損傷,也不會(huì)改變零件的尺寸和精度。
Non destructive: Ultrasonic deburring will not cause damage to the surface of the parts, nor will it change the size and accuracy of the parts.
適用范圍廣:超聲波去毛刺幾乎適用于任何材料,工藝可靠性高。
Wide application range: Ultrasonic deburring is almost suitable for any material, with high process reliability.
自動(dòng)化程度高:超聲波去毛刺可以實(shí)現(xiàn)自動(dòng)化操作,減少人工干預(yù)和操作誤差,提高生產(chǎn)效率。
High degree of automation: Ultrasonic deburring can achieve automated operations, reduce manual intervention and operational errors, and improve production efficiency.
環(huán)保節(jié)能:超聲波去毛刺使用水基清洗劑,無(wú)毒無(wú)害,對(duì)環(huán)境友好。同時(shí),超聲波清洗機(jī)的功率消耗較低,具有節(jié)能優(yōu)勢(shì)。
Environmental Protection and Energy Conservation: Ultrasonic deburring uses water-based cleaning agents, which are non-toxic, harmless, and environmentally friendly. Meanwhile, ultrasonic cleaning machines have lower power consumption and energy-saving advantages.
綜上所述,超聲波去毛刺具有清洗效果好、非破壞性、適用范圍廣、自動(dòng)化程度高、環(huán)保節(jié)能等優(yōu)勢(shì)。
In summary, ultrasonic deburring has advantages such as good cleaning effect, non-destructive, wide applicability, high degree of automation, environmental protection and energy conservation.
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