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全封閉金屬零部件清洗機的操作流程
來源:http://ckjy.net.cn/ 時間: 2023-04-06 瀏覽次數: 0
預清洗
Pre cleaning
由管道加熱的高壓溶劑通過高壓噴淋管從1號溶劑儲罐中噴出,并對清洗罐中的清洗件進行預清洗,以去除清洗件表面的污漬。噴灑后,溶劑將被直接蒸餾到蒸餾室中。蒸餾過程將雜質從溶劑中分離出來,并將污垢和雜質保留在蒸餾室內。清潔蒸餾室時,可使用污泥泵清除殘留物。這些蒸餾的清潔溶劑和溶劑蒸汽將被冷凝并轉移到2號溶劑儲罐中進行后續(xù)清洗,清洗過程中也將使用該儲罐。
The high-pressure solvent heated by the pipeline is sprayed from the No.1 solvent storage tank through a high-pressure spray pipe, and the cleaning parts in the cleaning tank are pre cleaned to remove stains on the surface of the cleaning parts. After spraying, the solvent will be directly distilled into the distillation chamber. The distillation process separates impurities from the solvent and retains dirt and impurities in the distillation chamber. When cleaning the distillation chamber, a sludge pump can be used to remove residues. These distilled cleaning solvents and solvent vapors will be condensed and transferred to the No.2 solvent storage tank for subsequent cleaning, which will also be used during the cleaning process.
浸入式清洗
Immersion cleaning
將1號溶劑儲罐中的溶劑倒入清洗罐中,并將清洗部件完全浸泡在清洗罐中。這一過程是必要的,當清洗無數較小的工件時,以及清洗緊密地安排在清洗籃中,可以這樣一種特殊的針對復雜幾何形狀的清洗清洗,例如一些細線和盲孔被清洗,以去除所有的污垢和污漬,甚至是一個小顆粒的材料。對于高污染和難以去除污漬的清潔零件,高壓溶劑注入或超聲波沖擊的可選部件
Pour the solvent from the No.1 solvent storage tank into the cleaning tank and completely immerse the cleaning components in the cleaning tank. This process is necessary when cleaning countless smaller workpieces, and when cleaning is tightly arranged in the cleaning basket, a special cleaning method can be used for complex geometric shapes, such as cleaning some fine lines and blind holes to remove all dirt and stains, even a small particle of material. For clean parts with high pollution and difficulty in removing stains, optional components for high-pressure solvent injection or ultrasonic impact
沖洗
rinse
蒸餾后的清潔溶劑在高壓下從2號溶劑儲罐噴至清洗罐,用于清洗零件的液體沖洗
The distilled cleaning solvent is sprayed from the No.2 solvent storage tank to the cleaning tank under high pressure for liquid flushing of cleaning parts
溶劑蒸汽清洗
Solvent steam cleaning
蒸餾室中的熱溶劑蒸汽將被釋放到清洗室,并用蒸汽沖洗。這些熱溶劑蒸汽將在較低溫度下在清潔零件表面冷凝。在用純溶劑清洗清潔部件的同時,清潔部件的表面溫度也將升高,為接下來的真空干燥做準備
The hot solvent vapor in the distillation chamber will be released into the cleaning chamber and flushed with steam. These hot solvent vapors will condense on the surface of cleaned parts at lower temperatures. While cleaning the cleaned components with pure solvent, the surface temperature of the cleaned components will also increase, preparing for the subsequent vacuum drying process
真空干燥
vacuum drying
通過降低清洗室的壓力以提供快速有效的干燥,清潔部件表面的溶劑可以快速蒸發(fā)和干燥
By reducing the pressure in the cleaning chamber to provide fast and effective drying, the solvent used to clean the surface of the component can quickly evaporate and dry
PPM減少
PPM reduction
真空干燥過程停止后,清洗室內殘留的溶劑蒸汽(與空氣混合)將進入活性炭回收裝置進行吸收。
After the vacuum drying process stops, the residual solvent vapor (mixed with air) in the cleaning room will enter the activated carbon recovery device for absorption.
活性炭再生裝置
Activated carbon regeneration device
通常,當所有需要吸附的溶劑氣體都被吸附后,活性炭必須回收再利用,回收的溶劑將流回溶劑儲罐
Usually, after all solvent gases that need to be adsorbed are adsorbed, activated carbon must be recycled and reused, and the recovered solvent will flow back to the solvent storage tank
自動蒸餾系統(tǒng)
Automatic distillation system
自動溶劑蒸餾系統(tǒng)將監(jiān)控溶劑濃縮過程。當溶劑達到一定的合適水平時,它會自動進入溶劑萃取和蒸發(fā)模式。蒸餾罐中蒸餾后的污泥和殘渣將自動返回特定的廢物運輸容器系統(tǒng),無需人員直接接觸
The automatic solvent distillation system will monitor the solvent concentration process. When the solvent reaches a certain appropriate level, it will automatically enter the solvent extraction and evaporation mode. The sludge and residue after distillation in the distillation tank will automatically return to the specific waste transportation container system without direct contact from personnel
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