超聲波振板主要由不銹鋼304或者不銹鋼316L材料制作的盒子，內(nèi)部安裝超聲波振子通過引線和超聲波發(fā)生器連接。超聲波振板內(nèi)部結(jié)構(gòu)超聲波換能器分布接線圖

The ultrasonic vibration plate is mainly made of stainless steel 304 or stainless steel 316L material in a box, and the ultrasonic oscillator is installed inside and connected to the ultrasonic generator through leads. Internal structure of ultrasonic vibration plate, distribution and wiring diagram of ultrasonic transducers

當(dāng)標(biāo)準(zhǔn)型號(hào)的超聲波清洗機(jī)不適用于特定工作環(huán)境時(shí)，除了可以訂造特殊規(guī)格外，也可采用投入式振板裝置。在現(xiàn)存設(shè)備中，如果已有普通清洗槽，則可加進(jìn)振板裝置，改裝成超聲波清洗機(jī)；根據(jù)超聲波換能器的朝向可分為底震式、側(cè)震式及頂震式三種，以滿足各類物品的清洗。

When the standard model ultrasonic cleaning machine is not suitable for a specific working environment, in addition to customizing special specifications, an immersion vibration plate device can also be used. In existing equipment, if there is already a regular cleaning tank, a vibration plate device can be added and modified into an ultrasonic cleaning machine; According to the orientation of the ultrasonic transducer, it can be divided into three types: bottom shock, side shock, and top shock, to meet the cleaning needs of various items.

超聲波振板振盒

Ultrasonic vibration plate vibration box

超聲波振板內(nèi)部結(jié)構(gòu)主要就是將一只只換能器通過有規(guī)律的進(jìn)行粘接，粘接之前首先需要對不銹鋼板面進(jìn)行表面處理，表面處理的方法有噴砂和粗打磨，讓不銹鋼板面會(huì)變得更加粗糙。在正式的地進(jìn)行超聲波換能器的安裝前，要把所需膠接的超聲波換能器（配好對的）、膠水等應(yīng)該一一的先準(zhǔn)備就緒。同時(shí)噴沙膠接面必須達(dá)到要求以及噴沙使用一定要求的金剛沙，對于沙子的要求比較高，比如要精挑細(xì)選、保持枯燥等等；且噴沙時(shí)緊縮空氣的壓力應(yīng)注意調(diào)整到規(guī)定要求，并經(jīng)過氣源處置器除濕后的高壓空氣。要把噴好沙的振板和超聲波換能器先停止下來做好清洗，后者要用準(zhǔn)備好的溶液停止清洗，最基本的要去除外表的一些塵垢，再拿丙酮進(jìn)行下一遍的清洗工作。同時(shí)注意超聲波清洗機(jī)的缸體需要先后進(jìn)行多遍清洗過程，涼干后再拿專門的溶液各停止一次漂洗，網(wǎng)墊的厚度應(yīng)該要合乎要求，并且將不銹鋼網(wǎng)異樣清洗潔凈備用。

The internal structure of the ultrasonic vibration plate is mainly to bond the transducers in a regular manner. Before bonding, the surface treatment of the stainless steel plate surface needs to be carried out, including sandblasting and rough polishing, to make the stainless steel plate surface rougher. Before the formal installation of ultrasonic transducers, the ultrasonic transducers (matched correctly) and adhesives required for bonding should be prepared one by one. At the same time, the sandblasting bonding surface must meet the requirements and a certain amount of diamond sand must be used for sandblasting. The requirements for sand are relatively high, such as careful selection and maintaining dryness; When spraying sand, the pressure of the compressed air should be adjusted to the specified requirements, and the high-pressure air should be dehumidified by the air source disposer. The vibrating plate and ultrasonic transducer that have been sandblasted should be stopped and cleaned first. The latter should be stopped with a prepared solution to remove some dust and dirt on the surface, and then acetone should be used for the next cleaning process. At the same time, it should be noted that the cylinder body of the ultrasonic cleaning machine needs to undergo multiple cleaning processes. After cooling and drying, it should be rinsed with specialized solutions once each. The thickness of the mesh pad should meet the requirements, and the stainless steel mesh should be cleaned and set aside for later use.

超聲波震板震盒

Ultrasonic vibration plate vibration box

超聲波振板使用操作方法：把振板按使用要求固定在清洗槽內(nèi)，換能器引線插到超聲波發(fā)生器的輸出端，合理放置超聲波發(fā)生器，再把超聲波生器的電源插頭插入備有單相220V，10A電源規(guī)格的小三圓插座上，注意接好地線，待清洗槽內(nèi)洗凈液的液面浸沒振板或到達(dá)預(yù)定高度，開啟動(dòng)超聲波發(fā)生器的電源開關(guān)即可。

Operation method for using ultrasonic vibration plate: Fix the vibration plate in the cleaning tank according to the requirements, insert the transducer lead into the output end of the ultrasonic generator, place the ultrasonic generator reasonably, and then insert the power plug of the ultrasonic generator into a small three circle socket with single-phase 220V, 10A power specifications. Pay attention to grounding the ground wire. When the liquid level of the cleaning solution in the cleaning tank submerges the vibration plate or reaches the predetermined height, turn on the power switch of the ultrasonic generator.