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全自動(dòng)超聲波清洗機(jī)如何保持設(shè)備干凈?
來(lái)源:http://ckjy.net.cn/ 時(shí)間: 2024-01-02 瀏覽次數(shù): 0
全自動(dòng)超聲波清洗注意保持機(jī)械清潔干凈:專(zhuān)用超聲波清洗機(jī)一般安裝在某些特定物件清洗的生產(chǎn)流水線(xiàn)上,被清洗物件從進(jìn)料口可傳動(dòng)到不銹鋼專(zhuān)用網(wǎng)帶送人超聲波清洗槽清洗,在經(jīng)噴淋、烘干等工序后出料,實(shí)現(xiàn)被清洗物件可直接包裝入庫(kù)。進(jìn)料:物件進(jìn)料可采用半自動(dòng)進(jìn)料。壓電式換能器目前國(guó)內(nèi)外大多數(shù)超聲波清洗機(jī)用的壓電式換能器。這種換能器一般有兩片壓電陶瓷晶片組成。一臺(tái)清洗機(jī)用多個(gè)換能器,經(jīng)粘接劑粘接在清洗剛底部且經(jīng)并聯(lián)連接組成一臺(tái)清洗機(jī)的換能器,換能器基元之間距對(duì)頻率20kH4一般在5—10mm為佳,太大了容易產(chǎn)生彎曲振動(dòng),且振動(dòng)板受到腐蝕,同時(shí)輻射面相對(duì)減少。嚴(yán)禁從超聲波控制柜頂端的進(jìn)風(fēng)口處濺入導(dǎo)電液體(如水)。
Attention should be paid to maintaining mechanical cleanliness during fully automatic ultrasonic cleaning: Special ultrasonic cleaning machines are generally installed on production lines for cleaning certain specific objects. The cleaned objects can be transmitted from the feeding port to the stainless steel special mesh belt and sent to the ultrasonic cleaning tank for cleaning. After spraying, drying and other processes, they are discharged to achieve direct packaging and storage of the cleaned objects. Feeding: Semi automatic feeding can be used for object feeding. Piezoelectric transducers are currently used in most ultrasonic cleaning machines both domestically and internationally. This type of transducer generally consists of two piezoelectric ceramic chips. A cleaning machine uses multiple transducers, which are bonded to the bottom of the cleaning machine with adhesive and connected in parallel to form a transducer for the cleaning machine. The distance between the transducer elements for a frequency of 20kH4 is generally 5-10mm, which is too large to produce bending vibration, and the vibration plate is corroded, while the radiation surface is relatively reduced. It is strictly prohibited to splash conductive liquids (such as water) into the air inlet at the top of the ultrasonic control cabinet.
否則會(huì)對(duì)清洗機(jī)的線(xiàn)路系統(tǒng)造成嚴(yán)重?fù)p害。超聲波清洗機(jī)注意保持機(jī)器清潔,不使用時(shí)關(guān)掉電源。避免對(duì)機(jī)器的碰撞或劇烈震動(dòng)。遠(yuǎn)離熱源。機(jī)器應(yīng)避免在潮濕的環(huán)境下存放。機(jī)器連續(xù)工作時(shí)間不得超過(guò)4小時(shí),如連續(xù)工作時(shí)間過(guò)長(zhǎng):應(yīng)旋轉(zhuǎn)超聲調(diào)節(jié)旋鈕至“0”位,而讓散熱風(fēng)扇繼續(xù)工作,在超聲波清洗不啟動(dòng)的狀態(tài)下為超聲波控制柜內(nèi)持續(xù)散熱至少2分鐘。經(jīng)長(zhǎng)時(shí)間運(yùn)行的清洗機(jī),在停機(jī)前應(yīng)首先將功率旋鈕調(diào)至零位,使用其風(fēng)機(jī)再工作3-6分鐘后關(guān)機(jī),以保證電源內(nèi)部熱量散出。
Otherwise, it will cause serious damage to the wiring system of the cleaning machine. Pay attention to keeping the ultrasonic cleaning machine clean and turn off the power when not in use. Avoid collisions or severe vibrations to the machine. Stay away from heat sources. Machines should be avoided from being stored in damp environments. The continuous working time of the machine shall not exceed 4 hours. If the continuous working time is too long, the ultrasonic adjustment knob should be rotated to the "0" position, and the heat dissipation fan should continue to work. In the state where the ultrasonic cleaning is not started, the heat dissipation inside the ultrasonic control cabinet should continue for at least 2 minutes. Before shutting down a cleaning machine that has been running for a long time, the power knob should be set to zero first, and the fan should be used to work for 3-6 minutes before shutting down to ensure the heat inside the power supply is dissipated.
清洗液應(yīng)及時(shí)沉淀、過(guò)濾或更換,以保證清洗效果。超聲波發(fā)生器產(chǎn)生高頻高壓,通過(guò)電纜聯(lián)結(jié)線(xiàn)傳導(dǎo)給換能器,換能器與振動(dòng)板一起產(chǎn)生高頻共振,超波清洗機(jī)主要由超聲波清洗槽和超聲波發(fā)生器兩部分構(gòu)成。超聲波清洗槽用,底部安裝有超聲波換能器振子,堅(jiān)固彈性好、耐腐蝕的優(yōu)質(zhì)不銹鋼制成;從而使清洗槽中的溶劑受超聲波作用對(duì)污垢進(jìn)行洗凈。請(qǐng)勿用手去調(diào)節(jié)功率旋鈕,應(yīng)確保功率旋鈕在小處,打開(kāi)電源后,以免清洗液浸入電位器內(nèi)部,超聲波清洗機(jī)大功率模塊啟動(dòng)頻繁,對(duì)設(shè)備使用壽命有所影響。
The cleaning solution should be precipitated, filtered or replaced in a timely manner to ensure the cleaning effect. The ultrasonic generator generates high-frequency and high voltage, which is transmitted to the transducer through the cable connection line. The transducer and vibration plate generate high-frequency resonance together. The ultrasonic cleaning machine mainly consists of an ultrasonic cleaning tank and an ultrasonic generator. Used for ultrasonic cleaning tanks, with ultrasonic transducer oscillators installed at the bottom, made of high-quality stainless steel that is sturdy, elastic, and corrosion-resistant; Thus, the solvent in the cleaning tank is subjected to ultrasonic waves to clean the dirt. Do not use your hands to adjust the power knob. Ensure that the power knob is in a small position. After turning on the power, avoid the cleaning solution from soaking inside the potentiometer. The high-power module of the ultrasonic cleaning machine starts frequently, which may affect the service life of the equipment.
清洗池中的水位低于側(cè)面振板(清洗池長(zhǎng)度方向側(cè)板的凸出部分)時(shí),應(yīng)先將功率旋鈕旋到小處工作2至3分鐘,造成該機(jī)無(wú)法正常工作或損壞設(shè)備。如運(yùn)行中突然停電,請(qǐng)迅速關(guān)掉電源開(kāi)關(guān)并將功率旋鈕旋至小處,以免重復(fù)停送電,嚴(yán)禁開(kāi)機(jī),否則會(huì)對(duì)清洗機(jī)造成嚴(yán)重傷害。打開(kāi)電源開(kāi)關(guān)前,將功率旋鈕逐漸旋到大處。關(guān)閉電源時(shí),然后再關(guān)閉電源。當(dāng)被清洗工件浸沒(méi)于清洗溶液中時(shí),超聲波以強(qiáng)大的空化效果作用于工件的內(nèi)外表面,故其特別適合于復(fù)雜多孔、不能有硬物擦洗的光潔表面。
When the water level in the cleaning pool is lower than the side vibration plate (the protruding part of the side plate in the length direction of the cleaning pool), the power knob should be turned to a small position to work for 2 to 3 minutes, which may cause the machine to malfunction or damage the equipment. If there is a sudden power outage during operation, please quickly turn off the power switch and turn the power knob to a small position to avoid repeated power outages. It is strictly prohibited to start up, otherwise it will cause serious damage to the cleaning machine. Before turning on the power switch, gradually turn the power knob to a larger position. Turn off the power and then turn it off again. When the cleaned workpiece is immersed in the cleaning solution, ultrasound acts on the inner and outer surfaces of the workpiece with a strong cavitation effect, making it particularly suitable for complex and porous smooth surfaces that cannot be scrubbed by hard objects.
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