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晶體超聲波清洗機(jī)的使用及配置裝置
來源:http://ckjy.net.cn/ 時(shí)間: 2023-12-11 瀏覽次數(shù): 0
晶體超聲波清洗機(jī)共有9個(gè)功能槽,配置有循環(huán)過濾系統(tǒng)、自動(dòng)恒溫系統(tǒng)、觸摸屏系統(tǒng)、拋動(dòng)系統(tǒng)、超聲波清洗系統(tǒng)、預(yù)熱箱系統(tǒng)、溢流系統(tǒng)等。設(shè)備采用水溶劑洗滌、純水漂洗,為環(huán)保型清洗機(jī)。
The crystal ultrasonic cleaning machine has a total of 9 functional slots, equipped with a circulating filtration system, automatic constant temperature system, touch screen system, throwing system, ultrasonic cleaning system, preheating box system, overflow system, etc. The equipment adopts water solvent washing and pure water rinsing, and is an environmentally friendly cleaning machine.
超聲波清洗原理主要是利用電路產(chǎn)生每秒四萬次以上的振動(dòng),將訊號(hào)放大而推動(dòng)超聲波換能器,超聲波換能器會(huì)將電能轉(zhuǎn)變?yōu)闄C(jī)械振動(dòng)能量,借由各種物體的傳導(dǎo)把能量傳到目標(biāo)上。
The principle of ultrasonic cleaning mainly utilizes the circuit to generate vibrations of over 40000 times per second, amplifying the signal and driving the ultrasonic transducer. The ultrasonic transducer converts electrical energy into mechanical vibration energy, which is transmitted to the target through the conduction of various objects.
振動(dòng)元件產(chǎn)生超聲波頻率的振蕩,一般常使用之瓷器燒結(jié)體PZT振動(dòng)子。使用時(shí)在其銀電極上,加上高周波電流,此電流的頻率與PZT振動(dòng)子之共振頻率相同,引起振動(dòng)子共振而產(chǎn)生超聲波,并利用空化作用產(chǎn)生氣泡,氣泡清洗過程分為兩種。一種是產(chǎn)生之氣泡,受到后來之高壓波段的壓縮而破裂,破裂產(chǎn)生之音壓及噴水柱沖擊物體表面,造成污物脫體而達(dá)到洗凈之效果。另一種則是氣泡沖擊污染物與物體表面之空隙,而此區(qū)間氣泡受音壓變化的影響,不斷膨脹與收縮,氣泡逐步向前,造成污染物漸漸脫離表面。
The vibration element generates ultrasonic frequency oscillations, which are commonly used in ceramic sintered PZT oscillators. When in use, a high-frequency current is applied to its silver electrode, and the frequency of this current is the same as the resonance frequency of the PZT oscillator, causing the oscillator to resonate and produce ultrasonic waves. Cavitation is used to generate bubbles, and the bubble cleaning process is divided into two types. One type is the generated bubbles, which are compressed by the later high-pressure band and burst. The sound pressure and water jet generated by the rupture impact the surface of the object, causing the dirt to detach and achieve the effect of cleaning. Another type is the impact of bubbles on the gap between pollutants and the surface of the object, and in this range, bubbles are affected by changes in sound pressure, constantly expanding and contracting, gradually moving forward, causing pollutants to gradually detach from the surface.
超聲波系統(tǒng):
Ultrasonic system:
位置:震子直接粘于槽體底板,底板鍍鉻后用不銹鋼厚板通過螺釘鎖在槽底,再用0.8厚不銹鋼盒圍好鎖住。
Location: The vibrator is directly attached to the bottom plate of the tank. After chrome plating, the bottom plate is locked to the bottom of the tank with stainless steel thick plates and screws, and then enclosed and locked with a 0.8-thick stainless steel box.
超聲震子:震子數(shù)20只,實(shí)際功率1000W(連續(xù)可調(diào)),采用“TOKIN”晶片震子及進(jìn)口粘接技術(shù),超聲波頻率為:28KHZ。
Ultrasonic shaker: 20 shakers, actual power 1000W (continuously adjustable), using "TOKIN" chip shakers and imported bonding technology, ultrasonic frequency is 28KHZ.
發(fā)生器:
Generator:
1、配置第四代超聲波發(fā)生器,從根本上保證超聲波的有效轉(zhuǎn)換率,保證超聲波效果并保證超聲波發(fā)生器質(zhì)量的穩(wěn)定性。
1. Configure the fourth generation ultrasonic generator to fundamentally ensure the effective conversion rate of ultrasonic waves, ensure the ultrasonic effect, and ensure the stability of the quality of the ultrasonic generator.
2、超聲波發(fā)生器內(nèi)設(shè)單片機(jī),內(nèi)附特有的定時(shí)系統(tǒng),可根據(jù)生產(chǎn)需要任意調(diào)整清洗時(shí)間并形成一對一的設(shè)置,定時(shí)更具靈活性,保證清洗的一致性。
2. The ultrasonic generator is equipped with a microcontroller and a unique timing system, which can adjust the cleaning time according to production needs and form a one-on-one setting. The timing is more flexible, ensuring consistency in cleaning.
3、超聲波強(qiáng)度光電信號(hào)顯示。
3. Ultrasonic intensity photoelectric signal display.
噴淋系統(tǒng):
Spray system:
位置:
Location:
1、在槽體的左右兩側(cè)、前后兩面及頂部各設(shè)置二把噴淋系統(tǒng),噴淋系統(tǒng)直接作用于工件。
1. Two spray systems are installed on the left and right sides, front and rear sides, and top of the tank, which directly act on the workpiece.
2、市水或其他水源由管路亦可直接進(jìn)入噴淋儲(chǔ)液箱(可轉(zhuǎn)換位置)。
2. Municipal water or other water sources can also directly enter the sprinkler storage tank (convertible position) through pipelines.
噴淋泵:
Spray pump:
1、噴淋泵為“南方”不銹鋼水泵。
1. The spray pump is a "South" stainless steel water pump.
2、噴淋泵與噴淋管相連,噴淋泵工作時(shí)產(chǎn)生壓力作用于工件,形成完整的噴淋系統(tǒng)。
2. The spray pump is connected to the spray pipe, and the pressure generated by the spray pump during operation acts on the workpiece, forming a complete spray system.
工件提升及橫移機(jī)構(gòu):
Workpiece lifting and lateral movement mechanism:
1、由自動(dòng)智能式機(jī)械手完成。
1. Completed by an automatic intelligent robotic arm.
2、提升機(jī)構(gòu):由電機(jī)帶動(dòng)鏈條傳送實(shí)現(xiàn)工件的提升下降運(yùn)動(dòng)。
2. Lifting mechanism: The lifting and lowering movement of the workpiece is achieved by the motor driving the chain transmission.
3、橫移機(jī)構(gòu):速度變頻可調(diào)。
3. Lateral movement mechanism: speed variable frequency adjustable.
機(jī)架底盤及門板:
Rack chassis and door panels:
1、整機(jī)采用鋼型材制成,前部及左右側(cè)設(shè)裝飾門板,門板采用合頁翻轉(zhuǎn)式,由不銹鋼沙膠板制成,表面反光,美觀大方。
1. The whole machine is made of steel profiles, with decorative door panels at the front and left and right sides. The door panels are hinged and made of stainless steel sanding board, with a reflective surface and beautiful appearance.
2、底部不設(shè)腳輪,洗凈操作臺(tái)高950mm。
2. There are no casters at the bottom, and the washing operation table is 950mm high.
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